(Ti,Al)N涂层硬质合金刀具高速铣削30CrNi4MoV钢时的磨损机理

Wear Mechanism of (Ti,Al)N Coated Carbide Tools on High Speed Milling of 30CrNi4MoV Alloy Steel

  • 摘要: 使用(Ti,Al)N涂层硬质合金刀具,对难加工材料中的超高强度合金钢(硬度<50HRc、抗拉强度σb<1.6GPa)在切削速度118~236m/min范围内,进行了干式高速端面铣削系统试验。借助能谱探针与电子扫描显微镜(SEM)等工具,选择刀具寿命作为刀具切削性能的评价指标,对硬质合金刀具前、后刀面的磨损形态、磨损机理以及刀具的切削性能进行了分析与研究。研究结果表明,高速切削超高强度合金钢条件下,(Ti,Al)N涂层刀具的失效形式为:前、后刀面磨损失效和发生在主切削刃上的涂层脱落和微崩刃,其主要磨损机理为高温条件下粘结磨损、氧化磨损和扩散磨损的综合作用。

     

    Abstract: High-speed dry face-milling experiments on ultra high strength alloy steel, a kind of difficult-to-cut materials, with σ<SUB<b</SUB<<1.6 GPa, hardness 50HRc, were conducted using (Ti,Al)N coated carbide tools at the cutting speed range of 118~236 m/min. By the use of SEM and energy spectrometer, and taking tool life as a criterion for a comparative evaluation of the tool's cutting performance, the wear mode and mechanisms of rake face and flank face wear, coupled with the cutting performances of carbide tools are discussed. Experiments indicate that under the conditions of high-speed cutting, the primary wear mechanisms of (Ti,Al)N coated carbide tools are adhesion, diffusion and chemical wear; the wearing modes are the rake face craters, accompanied by the peeling off the coating to expose carbide substrate in the rake face and the chippings of cutting edges.

     

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