基于PTFE的车辆传动低温搅油力矩抑制机理研究

Research on Mechanism of Low Temperature Churning Torque Suppression of Vehicle Transmission Based on PTFE

  • 摘要: 针对低温下机械传动部件搅油力矩显著增大的问题,开展了机械传动系统搅油力矩抑制方法研究. 通过对制备的化学镀镍特氟龙涂层进行接触角与表面形貌测试,阐明疏油界面损失抑制机理;利用恒温可视化搅油试验箱对比涂层与无涂层旋转件的油浴润滑流场和搅油力矩,结合移动粒子半隐式法分析了不同转速、油温、接触角和浸油深度对降低搅油力矩的影响. 结果表明,采用镀镍特氟龙涂层表面接触角从7.8°提高到31.2°,流场的压力、涡度与圆盘周围油液流量有所降低,搅油力矩试验值的搅油力矩降低率为31.7%~48.5%. 在不同转速、油温和浸油深度下,搅油力矩分别表现出29.6~44.6%、40.7~44.7%、42.5~49.5%的减阻效果,随着接触角增大,减阻效果趋近于饱和. 此外,涂层降低了圆盘周围油液流量,为低温下机械传动系统搅油力矩抑制提供了新的思路与理论基础.

     

    Abstract: Aiming at the problem of significant increase of churning torque in mechanical transmission components under low temperature, research on churning torque suppression method of mechanical transmission system was carried out. First, the contact angle and surface morphology of the prepared chemical nickel-plated Teflon coating were tested to elucidate the loss suppression mechanism of the oleophobic interface. The oil bath lubrication flow field and churning torque of the coated and uncoated disk were compared with those of the coated disk by using the thermostatic visual churning test chamber, and the effects of different rotational speeds, oil temperatures, contact angles and oil immersion depths on the reduction of churning torque were analysed by using the Moving Particle Semi-implicit (MPS) method. The results show that the contact angle of the nickel-plated Teflon coated surface was increased from 7.8° to 31.2°, the pressure, vorticity and oil flow around the disc in the flow field were reduced, and the reduction of churning torque in the experimental values was 31.7%−48.5%. At different speeds, oil temperatures and immersion depths, the churning torque showed a reduction effect of 29.6%−44.6%, 40.7%−44.7% and 42.5%−49.5% respectively, and as the contact angle increased, the drag reduction effect tended to saturate and, in addition, the PTFE reduced the oil flow around the disk, which provides a new perspective and theoretical basis for the suppression of churning torque of the mechanical transmission system at low temperatures.

     

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